Product Overview
Application
Industrial kiln exhaust gas denitrification (DeNOx), dust removal (DeDust), desulfurization (DeSOx), dioxin removal, acidic component removal, etc.
Temperature Series
Warranty & Lifespan
5-year warranty, with a service life of 8-10 years under specific conditions.
Application Scenarios
Key Features & Patents
Patented Technologies
- Ceramic fiber cotton shearing technology
- Nano vanadium titanium catalyst impregnation technology
Filter Characteristics
- High porosity (>80%)
- High strength
- Low resistance (<300 Pa per meter per minute)
- Ultra-long lifespan
Process Replacement
Completely replaces the process of bag filter + desulfurization tower + SCR/SNCR
Typical Process: Ceramic integrated process
Video
Gallery
Performance Specifications
Dust Removal
Efficiency ≥ 99%
Typical particle emission concentration < 5 mg/Nm³
Minimum can be < 1 mg/Nm³
Denitrification (DeNOx)
Efficiency ≥ 95%
Typical NOx emission concentration < 100 mg/Nm³
Minimum can be < 2 mg/Nm³
Desulfurization (DeSOx)
Efficiency ≥ 95%
Typical SO₂ emission concentration < 50 mg/Nm³
Minimum can be < 2 mg/Nm³
Dioxin Elimination
Efficiency ≥ 99%
Nano vanadium titanium catalyst effectively removes dioxins
Acidic Components Removal
Efficiency ≥ 95%
Removes SO₂, HCl, HF and other acidic components
Technology Details
The ZTW CeraCAT ceramic catalytic filter is a new integrated ceramic desulfurization, denitrification, and dust removal process technology that replaces traditional SCR/SNCR technology. It adopts self-developed nano vanadium titanium catalyst impregnation technology, which combines the ceramic fiber filter and the nano vanadium titanium catalyst.
Dust Removal
Inherits the advantages of ultra-high porosity, air to cloth ratio, and ultra small nanoscale pore size of ceramic fiber filter tubes, achieving 99% removal of industrial dust and particulate matter including PM10, PM2.5, PM1.0.
Denitrification
Utilizing gradient pore structure and catalyst synergy with ammonia/urea, achieves ≥95-99% NOx removal at 280-400°C (typical NOx emissions <100mg/Nm³, minimum <2mg/Nm³).
Desulfurization
Unique adsorbent filter cake with lime powder achieves ≥95-99% SO₂ and acidic component removal (typical SO₂ emissions <50mg/Nm³, minimum <2mg/Nm³).
Process Comparison
Compared with traditional bag filter+desulfurization tower+SCR/SNCR, the ceramic integrated process:
- Saves >50% footprint
- Solves catalyst poisoning from high alkali metal dust
- Corrosion and wear resistant with 5+ year lifespan (8-10 years in specific conditions)
Patented Nano-Catalyst Impregnation Technology
Ordinary Method
- Micrometer-level catalyst adhesion only
- Low permeability, surface adhesion only
- Uneven slurry distribution affects efficiency
Our Patent Technology
- Nano-scale slurry with <0.1µm average loading
- Deep immersion >6 hours, fully saturates 100+ filter layers
- Dynamic impregnation ensures even distribution
Catalyst Slurry Characteristics
Vanadium titanium nanomaterial suspension with D50 particle size ~100nm, specific surface area up to 80 m²/g.
Certifications & Recognitions
- 2018: Selected for "National Advanced Pollution Prevention and Control Technology Catalogue" by Ministry of Environmental Protection
- 2020: Included in "National Encouraged Development Major Environmental Protection Technology Equipment Catalogue" by MIIT, MOST, MEE
Production Process
Ceramic Fiber Filter Production
High-quality ceramic fiber filters produced according to stringent standards. Refer to Powfrax® ceramic fiber filter for details.
Nano-Catalyst Deep Impregnation
Dynamic deep immersion >6 hours with <0.1µm average catalyst loading. Uniform distribution across 100+ filter layers.
Drying Stage
15-20 hours continuous low-temperature drying without damaging internal structure.
Quality Control & Traceability
At each production stage, quality inspection ensures parameter compliance. Each batch undergoes testing for:
Complete inspection reports with full traceability and unalterable quality records.
Our Customers & Projects
Since 2017, we have implemented over 50 glass furnace ceramic integrated flue gas purification projects for renowned companies including:
Innovative Project #1
"Luzhou Liquor Industry" three-line air glass melting furnace - The first third-party operation project in China for daily glass furnace air pollution control adopting an "investment + operation" model.
Innovative Project #2
"Sichuan University of Science and Technology" full-oxygen glass melting furnace - The first environmental protection project in China to use ceramic filter tubes + SCR denitrification technology for full-oxygen glass melting furnaces.
Ready for Integrated Pollution Control?
Contact our engineering team for a detailed analysis of your working conditions and a custom solution proposal for multi-pollutant control.